CNC Machine Loading System for Plastics
Client
Plastic materials processing company
Location
France
Sector
Technical Plastics
Critical process
CNC feeding with picking from stack, 180° flipping, and placement
The Challenge
The French client faced critical bottlenecks during the CNC machine loading phase:
- Inability to Keep Pace: Manual handling of large, heavy sheets was slow and could not keep up with the CNC cutting speed.
- Safety Risks: Manually flipping large sheets exposed operators to risks of musculoskeletal injuries and hazards related to falling material.
- Product Integrity: Delicate surfaces were often damaged (scratches or prints) during manual rotation and placement on the roller conveyor.
The Neomec Solution
Neomec developed a comprehensive loading station:
- Rotating Arms with Suction Cups: A unique system capable of picking directly from the stack, performing a 180° rotation in the air, and depositing the piece with millimeter precision.
- Integrated Cycle: The machine manages the entire process (pick-flip-deposit) without the need for intermediate support stations, drastically reducing the required footprint.
- Non-Contaminating Grip: The use of specific suction cups for the plastic sector guaranteed the total absence of marks on the surface, which is fundamental for subsequent processes.
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Results and Benefits
The impact of the automation exceeded initial expectations:
Doubled Productivity
The loading cycle time was reduced by 50%, allowing the CNC machine to work at its full potential without waiting.
Total Safety
Manual weight handling was completely eliminated, ensuring a safe work environment compliant with the strictest European regulations.
Precision and Quality
Automatic positioning on the roller conveyor eliminated alignment errors and aesthetic damage from handling, reducing production waste.
Why the Client Chose Neomec
The key to success in France was Neomec’s ability to condense three complex operations into a single, fluid machine. The client found in Neomec a partner capable of simultaneously solving the problems of speed and safety with an elegant and robust engineering solution.
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